About Integrated Controller Amplifiers
The new Brick Motion Controller is an open architecture controller utilizing the intelligence and capability of its embedded Turbo PMAC2. With the ability to store programs locally and its built-in PLC execution, it is suitable for virtually any kind of automation application. This tried and tested architecture allows for complete machine motion and logic control.
This product has 4 or 8 (optional) axes of analog +/- 10V
fltered PWM (12-bit resolution) or pulse and direction outputs as standard. Options are available for dual true-DAC
analog outputs at 18-bit resolution or Direct-PWM with current loop. Feedback with quadrature incremental encoders
is standard. Options for sinusoidal, resolver or serial encoders are available.
BASE SPECIFICATIONS:
80 MHz DSP56303 CPU (120 MHz PMAC equivalent) (fast
internal memory for 1st 15 axes servo & commutation)
128k x 24 SRAM compiled/assembled program memory
(5C0) (for frmware, compiled PLCs, user-written servo &
phase)
128k x 24 SRAM user data memory (5C0) (for motion & uncompiled PLC progs, variables, tables, buers)
1M x 8 ash memory for user backup & frmware (5C0)
Fully confgurable via USB2.0 and Ethernet TCP/IP or RS-
232 port.
Fully confgurable via USB2.0 and Ethernet TCP/IP or
RS-232 port.
Operation Standalone or PC
Linear and circular interpolation
256 motion program capacity
64 asynchronous PLC program capability
Rotating buffer for large programs
36-bit position range ( 64 billion counts)
Adjustable S-curve acceleration and deceleration
Set and change parameters in real time
Torque, Velocity and Position control standard
Eight thermal-fuse protected outputs (expandable to
16) rated for 0.5A @ 24VDC each (Flexible outputs
allow for sinking or sourcing of current depending on
whether the common emitter or common collector is
used, in banks of eight)
Primary encoder for each axis with TTL differential/
single-ended inputs with A, B quadrature channels and
C index channel, 10 MHz cycle rate, and digital Halleffect inputs Advanced Control and FlexibilityWith selectable automatic and manual control modes, this amplifier enables seamless adaptation to varying process requirements. Users can optimize operations for precision or custom intervention, increasing operational flexibility and overall productivity in industrial automation applications.
Reliable Performance in Demanding EnvironmentsBuilt to meet IEC 61010-1 standards and featuring a high-grade thermal insulation material, this unit withstands challenging conditions. Its IP20 protection level, vibration resistance, and wide operating temperature range ensure uninterrupted operation, even in fluctuating industrial environments.
Efficient Communication and MonitoringIntegration with RS485/Modbus protocols guarantees dependable connectivity with existing automation systems. The LED status indicators and both analog and digital output signals allow users to monitor performance and system status at-a-glance, streamlining maintenance and troubleshooting.
FAQs of Integrated Controller Amplifiers:
Q: How is the Integrated Controller Amplifier installed in industrial settings?
A: Installation is straightforward using the DIN rail mounting and screw terminal blocks. The compact rectangular design allows for easy setup within standard industrial panels, supporting efficient wiring and minimizing installation time.
Q: What benefits does the automatic/manual selectable control mode provide?
A: This feature lets users switch between automated responses for routine processes and manual intervention during custom or critical situations, enhancing operational efficiency and offering greater control over complex industrial automation tasks.
Q: When should I use the RS485/Modbus communication interface?
A: Utilize RS485/Modbus when connecting the amplifier to centralized control or monitoring systems. This interface is ideal for multi-device networking, data exchange, and remote operation of industrial automation setups.
Q: Where can this amplifier be used within industrial applications?
A: The amplifier suits applications in process control, machine automation, and system monitoring across various industries. Its robust build and versatile features make it ideal for use in manufacturing plants, production lines, and other automation environments.
Q: What is the process for monitoring device performance and status?
A: Performance and system status can be monitored using the onboard LED status indicators, output signals (4-20mA, 0-10V), and digital communication through RS485/Modbus. These options allow for quick checks and real-time diagnostics.
Q: How does the amplifier ensure safety and protection?
A: Compliance with IEC 61010-1 safety standards, IP20 protection level, overheating protection, and high-grade insulation materials safeguard personnel and equipment, minimizing risks associated with electrical and thermal hazards.
Q: What efficiency and energy consumption advantages does the device offer?
A: The amplifier boasts a high efficiency rating (92%) and low power consumption, resulting in reduced operational costs and lower heat generation, which are essential for sustainable industrial automation.